Automotive Terminal Design & High-Speed Stamping Project
Below are the specifications for an automotive terminal project we successfully completed. We invite you to review these details to see how our expertise can meet your needs. For more information or to request a quote for your project, please contact us. We are dedicated to helping you bring your vision to life.
Product Description
Process design, manufacture and testing of 4 unique terminals needed for the PCB assembly in the Ford F-150, all of which include press-fit technology features for mating to the PCB board.
Overall Part Dimensions
- .630 x .110 x .0315 @.1496 Progression
- .590 x .059 x .0315 @ .100 Progression
- .708 x .197 x .0315 @ .2401 Progression
- .551 x .248 x .0315 @ .3031 Progression
Material Finish
Electrodeposited Nickel Underplate 0.76 - 2.0um
Electrodeposited Tin Top Plate 1.0 – 2.5um
Volume
30 Million per Year
Standards Met
Customer Specifications: ROHS, ISO
Technical Specification: SAE/USCAR-2 Rev5; IEC- 60352-5
Processes Applied
- Design/Engineering
- High speed stamping
- Die Building
- Manufacturing
- Testing & Automation
Tightest Tolerances
± 0.0011"
In-Process Testing
Insertion and removal forces for each terminal
Micro- sectioning of each terminal
Current carrying capacity/resistance testing of each terminal
Turnaround Time
16 weeks from accepted quote to delivered product
Equipment Used
Bruderer BSTA30; INTRICATE Pallet Decoiler; INTRICATE designed & manufactured modular progressive die; CoilMate Winder. INTRICATE Load Cell Test Station; INTRICATE Terminal Resistance Test Cell.
Material Used
C-19210 Hard, 0.0315 Thick
Industry for Use
Automotive
Delivery
USA JIT delivery for production
